Strained Silicon And Germanium Partners
IMEC has launched two industrial affiliation programmes (IIAPs) targeting
sub-45nm processes. The first programme aims at improving device performance
by implementing strained silicon (Si) in the transistor channel for scaled
planar MOS devices. The second will exploit the high-mobility features of
germanium (Ge) to fabricate high-performance CMOS transistors. The
programmes are inter-linked with IMEC's present advanced CMOS research
programmes.
"Implementation of high-mobility layers and advanced source/drain
engineering solutions in scaled planar devices" will investigate improved
carrier mobility in strained silicon structures. The research covers
strained Si formation on top of SRB (strain relaxed buffer) layers, silicide
formation, shallow junctions and extensions, compatibility issues, advanced
strain characterisation and device demonstration.
IMEC has already researched strained Si on SiGe transistors, ultra-shallow
junctions and silicides and has developed an innovative production technique
for thin SRBs with a total thickness of less than 200nm. The structure
achieved superior properties compared to the industry standard. Moreover,
SRB can also be applied in a selective way on pre-formed isolation
structures such as STI (shallow-trench isolation). Besides that, IMEC has
shown world-record mobility figures for holes in hetero-pMOS with strained
SiGe.
The Ge CMOS devices programme targets the feasibility demonstration of
fabricating Ge devices compatible with a state-of-the-art Si production
line. These Ge devices will include high-k materials and metal gates to
obtain aggressively scaled EOT (equivalent oxide thickness) targets.
The programmes will initially use 200mm equipment but will gradually
transfer to 300mm equipment in IMEC's new facility now under construction.
Potential partners are leading IC and wafer manufacturers.
To support the germanium programme, IMEC, Soitec and Umicore have joined
forces to enable fabrication of germanium-on-insulator (GeOI) substrates and
development of semiconductor devices on these substrates.
Germanium has some attractive chemical and electrical properties as a
potential replacement for planar silicon, which is unlikely to accommodate
the rigorous scaling requirements of sub-45nm geometries. The material's
carrier mobility is higher than that of silicon for both electrons and
holes. Germanium is expected to be compatible with high-k materials used as
a gate insulator. Moreover, dopant activation temperatures are much lower
than those required by silicon, facilitating the formation of shallow
junctions. These features create a need for high-quality Ge-based
substrates.
Each participant in this collaborative effort will contribute
state-of-the-art technological expertise in its respective field, sharing
data and findings throughout the process.
Umicore has a background in the commercialisation and development of
germanium substrates and will be responsible for the development and
production of 200mm and 300mm crystalline germanium wafers.
Soitec will apply its proprietary Smart Cut process to transfer a germanium
layer from these wafers to form a germanium-on-insulator (GeOI) wafer.
IMEC will bring its extensive knowledge of high-k materials, metal gates,
device development and characterisation and process integration to develop a
high-k layer deposition technique for GeOI substrates, as well as defect
inspection techniques for the completed GeOI wafers. IMEC will also
fabricate advanced devices to demonstrate the potential of GeOI substrates
for the sub-45nm node.
"To solve the channel mobility and gate leakage current problems present in
scaled silicon devices, we believe that alternative concepts such as the
combination of high-k dielectrics with germanium need to be examined," says
Gilbert Declerck, president and CEO of IMEC.
In March this year, Soitec competitor Silicon Genesis detailed its proposals
to develop GeOI (Bulletin 476, March 27, 2003).
Looking beyond SOI
Soitec and ASM International claim a major milestone in their strained
silicon-on-insulator (SOI) partnership programme with samples of a
first-generation strained silicon wafer for the 65nm technology node. Work
started in May 2003. The Soitec/ASM partnership will now focus on
fine-tuning its strained SOI processes to optimise substrate performance,
boost productivity and maximise cost efficiency. The aim is to accelerate
time-to-market for a complete industrialised solution for 200mm and,
ultimately, 300mm strained SOI wafers. The partnership is using Soitec's
Smart Cut technology and ASM's Epsilon 3000 epitaxial reactor.
The first product in Soitec's new portfolio of strained SOI substrates
consists of a silicon germanium on insulator (SGOI) template substrate on
which a final strained silicon layer is grown. The result is 200mm fully
relaxed silicon germanium on insulator substrates incorporating 20%
germanium with and without the final strained silicon layer. Preliminary R&D
findings indicate excellent control over the homogeneity of the layer
stacks, as well as strain reproducibility in silicon layers as thin as 15 nm
- further validating Smart Cut as a manufacturing solution with applications
beyond standard SOI.
Tailored for both partially depleted and fully depleted applications, these
wafers will enable improved device performance, while shrinking critical
dimensions and increasing chip density. Soitec's subsequent generations of
strained silicon solutions will include SGOI with higher germanium content,
strained silicon without the silicon germanium template layer, as well as
germanium on insulator - all to be developed for the 45nm technology node
and beyond.
In an effort to speed up industrial sampling, Soitec and ASM are operating
in a "virtual fab" mode, processing 200mm and 300mm SGOI wafers at both
company sites. Teams from both companies have joined forces to fine-tune the
epitaxial processes and optimise the production process for high-volume
fabrication. This "virtual fab" allows Soitec to secure early industrial
sampling, bridging the time required to implement the infrastructure at
Soitec's production facility. Once the epitaxial equipment is installed and
the technology is perfected, high-volume production will commence at
Soitec's facility in Bernin, France.

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