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Dealing With Tough Whiskers

The US National Electronics Manufacturing Initiative (NEMI) presented the recommendations of its Tin Whisker Accelerated Test Project. The project team has submitted a test method document to JEDEC that recommends two storage conditions and one temperature cycling condition to evaluate the propensity of tin-based plating finishes to grow whiskers.
The US National Electronics Manufacturing Initiative (NEMI) presented the recommendations of its Tin Whisker Accelerated Test Project. The project team has submitted a test method document to JEDEC that recommends two storage conditions and one temperature cycling condition to evaluate the propensity of tin-based plating finishes to grow whiskers.


Tin-based solders without lead (Pb) are commonly proposed as lead-free alternatives to tin-lead (PbSn). However, pure tin electrodeposits may grow "whiskers" - tiny metal filaments emanating from the surface finish - with the potential to short circuit or break off and interfere with other devices in certain applications. Currently, there are no widely accepted test conditions for determining the predilection of a specific plating finish or plating process to grow whiskers.


The NEMI project tested eight-lead small outline integrated circuit (SOICs) packages with varying thicknesses and different tin-based finishes. These samples were subjected to different environment combinations. Based on the results, the NEMI group has recommended three test conditions: temperature cycling (-55C to + 85C, approximately 3 cycles/hour), temperature humidity tests at 60C/93% relative humidity (RH) and ambient storage (air-conditioned facility). All three tests are required and each test must be performed independently.


In addition to the test specification submitted to JEDEC, NEMI is collaborating with JEITA (Japan Electronics & Information Technology Industries Association) and E3 (a European semiconductor consortium) to develop a test protocol to submit to the IEC (International Electrotechnical Commission). The three groups are working to establish unified whisker test methods worldwide, including pass/fail criteria and fields of application.


The mechanism for whisker growth is not known and further testing may provide some correlation to application life (risk) in applications where these current tin-plated products are used. Work is ongoing in a second NEMI project - the Tin Whisker Modeling Project - to develop a better understanding of whisker formation, which may lead to a better test methodology or validate that these are the best tests that can be carried out.



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