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Hyper-NA - The Top Ten Issues

Semiconductor lithography experts have identified the top ten critical issues facing the industry with the use of extreme numerical apertures (hyper-NA), a critical factor for extending optical lithography, especially through immersion lithography. Hyper-NA refers to numerical apertures (NAs) greater than 0.90.
Semiconductor lithography experts have identified the top ten critical issues facing the industry with the use of extreme numerical apertures (hyper-NA), a critical factor for extending optical lithography, especially through immersion lithography. Hyper-NA refers to numerical apertures (NAs) greater than 0.90.


At these NAs, light rays can no longer be considered parallel to the optical axis, and the effects of polarisation become significant. Unless the effects of hyper-NA are understood and incorporated into the total lithography system (exposure tool, mask and so on), the potential for minimum resolution may not be achieved.


Numerical aperture is a measure of a lens' capability to collect diffracted light from a photomask and project it onto a wafer. The higher the numerical aperture, the more diffracted light the lens can collect and the better the resolution of the imaging system.


The latest lithography tools have apertures of 0.85, and the theoretical limit of NA in air is 1.0. However, immersion techniques, which use the refractive capability of ultrapure and transparent liquid can extend the NA limit to 1.3 and beyond. Such extension is viewed as vital to gaining the full benefits of immersion.


A meeting of lithography experts concluded that the top 10 issues are:


* New features for simulators that model lithography projection systems


* Imaging strategies with polarisation


* Experimental validation of simulators


* Impact/effects of mask polarisation


* Single- vs. multiple-exposure


* Magnification and field size


* Benchmarking of simulator programs


* Availability of data on commercial photomasks


* Phase performance of phase-shift masks


* Tool characterisation


Participants at the hyper-NA meeting included major chipmakers AMD, Motorola, and TSMC; key suppliers ASML, Canon, KLA-Tencor, Mentor Graphics, Nikon, Panoramic Technologies, Photronics, and Sigma-C; and research organisations MIT/Lincoln Labs, Rochester Institute of Technology, University of California/Berkeley, and University of New Mexico.



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