Fraunhofer Takes On SUSS Bonder For MEMS Packaging
One of the largest costs associated with bringing MEMS to market is device packaging. Traditionally, each die is packaged individually. In certain applications, packaging represents up to 90% of the total cost of the device. By using the SB6e to develop more cost-effective wafer-level packaging processes for MEMS, the Fraunhofer Institute expects to lower device costs, thereby increasing MEMS marketability. These processes are being developed in conjunction with MELODICT - a European Union project focused on the commercial development of RF-MEMS transceivers for wireless communications.
Although the SB6e is designed for a laboratory environment, it enables processes to be easily transferred to volume production because it shares key components with SUSS' volume-production bonders such as the ABS150e and ABS200.
To meet the need for controlled atmospheric conditions in MEMS packaging, the Fraunhofer has developed a fluxless, lead-free (Pb-free) solder bonding process for wafer-level encapsulation of the microstructure. For the wafer-to-wafer bonding involved in this process, the SUSS SB6e in combination with the SUSS BA6 bond aligner has been successfully used. The SUSS bonder enabled thermo-compression bonding and showed good wetting, homogenous bonding, high bonding strength and hermetic sealing.

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