ActivePackage For Car Industry
By physically separating the digital logic element of a chip from the I/O and creating two chips within one package, the new ActivePackage concept solves this problem, claims Micronas, along with several other difficulties caused through short IC life cycles. Up to now, it has been impossible to connect the latest controllers directly to the electrical system in the car because they could not operate with such high voltages.
With the ActivePackage approach, there will be two chips per IC package - the logic chip and the peripheral chip. This decoupling allows the core logic to be manufactured in the latest process technology. The programmable peripheral chip converts the core logics electrical parameters for external communication. This enables car manufacturers to design ICs into their cars with "frozen" electrical and mechanical parameters, saving time and money in the future.
The ActivePackage approach guarantees not only that the electrical parameters remain constant over many generations, but also the pin-out and the mechanical characteristics of the package. The programmable peripheral chip acts as part of the IC package and provides it with a whole new quality - hence the ActivePackage name.
"Up until now, car manufacturers have been forced to redesign a cars electronic control unit as soon as the IC manufacturer made a product group obsolete," said Klaus Heberle, vice president for automotive products at Micronas. "Besides being expensive, the car manufacturer has to go through a learning curve to maximise IC performance. This has proven to be a very serious problem for the adoption of electronics in cars. With ActivePackage, car manufacturers benefit from the progresses in process technology and can integrate chips with a greater level of performance while eliminating the need for redesign."
Micronas believes that chip manufacturers will also benefit as they will not need special roadmaps for their automotive clients. The functional block can always be manufactured in the latest technology and integrated into the ActivePackage, while other characteristics remain unchanged - effectively solving the lifetime supply problem through adopting a platform approach.
The ActivePackage concept requires multi-chip-packages, which can today be manufactured cost-effectively with high yields. The ICs are bonded on the lead frame and electrically connected with each other. Both steps are part of the assembly and bonding process with no other process steps required.
Micronas expects that the demand for such chips will be such that the required raw materials and production lines will be available on a long-term basis.

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