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Stopping sticking in electronic devices

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Recent research has shown that it is possible to accelerate the development of advanced high-performance electronics and small sensors with roughening the silicon surface with zinc oxide




When small parts in a microgear or micromotor stick together, an electronic device may not work. 

But now scientists have reported in the journal ACS Applied Materials & Interfaces that rough zinc oxide coatings can prevent tiny silicon parts from adhering to each other. 

Xinchun Lu and colleagues explain that adhesion is a big concern when designing very small silicon-based MEMS machines.

Today, MEMS are in many consumer products, such as cell phones, tablets, car airbags and inkjet printers. On this large scale, manufacturers can make sure that small parts have enough space and don't touch.However, when moving to smaller devices and parts for high-performance electronics, space is at a premium, and it's more likely that parts will touch. 

Silicon is widely used in MEMS devices, but it is sticky. 

The usual solution is to coat silicon with a water-repellent coating. Roughening up a surface can also help minimise contact between surfaces.

Lu's group set out to see whether combining the two - using a water-repellent zinc oxide film with a rough surface - could work. They investigated the stickiness of various zinc oxide films in the laboratory.

They found that thicker films were rougher and had a lower adhesion force (were less sticky) than thin ones. Low humidity also helped, say the researchers.

The authors received funding from the National Science Fund for Distinguished Young Scholars, the Science Fund for Creative Research Groups and the National Science and Technology Major Project.    
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